Professional Laser welding products.
PRODUCTS
ALM
Unique and mobile
Whether on the customer site or in your own workshop, the ALM offers you the greatest possible flexibility for welding. It is ready to operate in minutes. The arm is brought quickly to the spot to be welded and it is fixed into working position using hydraulic brakes. The laser is air-cooled, requires thus no extra cooling unit. Our optional turn-and-tilt objective allows for unconstrained working, even in difficult work piece spots. With this objective, it is possible to steer the laser beam continuously from the vertical up to an angle of 40°, within the entire 360° swivel range, reaching spots that would otherwise be difficult to get to. All the while you remain in a comfortable and ergonomic working position.
Areas Of Use:
The ALM is particularly useful for welding work on large molds and tools, casings and machine parts, everywhere in fact where mobility is necessary
ALFlak
The programmable and mobile one
The ALPHA LASER ALFlak (Flexible Laser for Deposit and Contour Welding), offers outstanding welding possibilities. The ingenious mechanical movement allows for comfort whilst working on large parts. Even in deep, difficult molds, the slim line laser arm dips in to the spot to be reached. The long axis range allows seams of up to 500 mm long without interruption, manually or with the aid of pre-programming. The patented semi-automatic User-Coordinated-Control, with which three-dimensional operational sequences are easily realized. The mechanical movement system is quickly and comfortably set, allowing you to concentrate on the welding task at hand. Welding wires: 0.8 – 1.2 mm are worked very quickly. The ALFlak is available with or without caterpillar track.
Areas Of Use:
The ALFlak is useful for deposit and contour welding on large machine components, de-signer parts, die castings and forming tools.
ALFlak Max
Longer – further – higher
To conceive the ALFlak Max, we have combined the advantages of the ALM with the ALFlak. The result: an ergonomic laser system which can be driven easily and fast to the work pieces and this with millimeter accuracy. Thanks to its highly movable but stable arm and its slim turn and tilt objective, the ALFlak Max can reach almost every welding spot. The system is available in two different versions: the first version is equipped with caterpillars to allow an ease of movement while the second version is adapted for a forklift or pallet truck transport. We recommend this laser welding system especially if you are working on very big molds. Our laser welding device ALFlak Max has a particularly long but stable laser arm that allows you to have a range of almost 2,80 m. The highest operating point is 2 m and the deepest at 80 cm.
AL
Compact with high-power performance
The AL-Series of devices can be put to universal use in existing machining processes or, with suitable application fittings, be used for manual welding. For a professional solution, the AL can be combined with our NC-guided Laser workbench AL-T. For each desired operation, we offer the required power class, ranging from 75 W to 500 W. Our CPC technology (Constant Power Control) hinders over powerful pulsing at the beginning of operations and allows the laser energy to be bound more efficiently into the material. An assortment of diverse laser objectives helps localize the laser beam at the spot you want to have it.
Areas of use:
The lasers of the AL series can be used, for example, for repair welding on tools and molds, in the manufacture of medical-technical components and sensors, in precision technology, in sheet metal processing, and for repairs in mechanical engineering.
AL-T Basic
The basic laser work bench for different types of work pieces
The AL-T Basic is for use in situations in which very different types of work pieces are to be pro-cessed, if work-pieces have to be processed flexibly, and if programmed welding or high precision work are not necessary. The laser head can be rotated 360° and fixed in any position in the resonator clamp within the swivel range. The resonator can be moved back and forth along a rail system.
Areas Of Use:
Due to its wide range of uses, we generally recommend the AL-T work bench in combination with the AL laser to companies providing welding services. With this laser system it is possible to process small, large and long work pieces. You will find this particularly useful if your work involves repair-welding of tools or molds, manufacture of medical components and sensors, precision technology, sheet metal processing or repairs in mechanical engineering.
ALW
The one with the spacious closed working chamber
A seated workstation with plenty of legroom, allowing the user to work in a relaxed and ergonomic position. Work can be carried out over longer periods of time without the user becoming tired, providing thus for full concentration on the welding task at hand. The foot plate fits the individual proportions of each user. The patented multifunctional foot switch allows the laser parameters to be set or corrected as re-quired for welding. The ALW is equipped with a big work plate for the positioning and moving the work piece. The joy-stick for axis movement can be fixed anywhere on the work plate as desired. The high-responsiveness of the system allows the axes to follow the joystick movement directly and exactly. Work pieces of up to 350kg can be processed quickly and precisely on 3 axes (X, Y, Z), either manually with joystick, semi-automatic with preset axis speed or in fully automatic mode (with the WINLaserNC software). The ALW is used for repair and deposit welding on tools on materials such as Aluminum, precious metals, Titanium and sensitive alloys.
Areas Of Use:
The many strengths of the ALW are demonstrated particularly in work involving repair welding and manufacture of tools and molds, welding of demanding material, manufacture of medical compo-nents and sensors, as well as in precision technology, and in sheet metal processing.
ALV
The compact multifunctional one
With this compact laser device, the welding process takes place in a closed, laser-safe working chamber. Thus the device can be set up in any workspace. The movement system can process work pieces up to 50 kg at a high level of precision under the la-ser beam. The work piece can be moved either with joystick, situated within the working chamber, or with the use of automatic motion. The large vertical motion range of the workbench also allows for welding on larger work pieces. The simple-to-program WINLaserNC software for 4 axes makes fully automatic welding for produc-tion of small batches possible (optional). Concentrated working without fatigue is possible, even when working for hours.
Areas Of Use:
The ALV is exceptionally useful, particularly in work involving medical technology, for manufacture of sensors, and for smaller work pieces in tool and mold manufacture.
AL-SWS
The multifunctional laser workstation with changeable inserts
The laser system can be supplied with up to five different changeable table inserts. The inserts can be changed in seconds, which allows you to easily switch between the following welding and cutting tasks:
- Contact welding
- Circular welding
- Micro welding
- Cutting
- Sheath welding under mechanical pressure
With some of the inserts, the welding or cutting process takes place in the closed, laser-safe working chamber. The laser system is available with a laser power between 50 and 300 W. The welding or cutting process can be controlled by manually by touch screen or automatically by software.
Areas Of Use:
This laser system is particularly used for the manufacture of sensors or medical-technical compo-nents, for example to produce sheathed cables, sensors, resistance thermometers or thermocouples.
AL-RB
The laser system for cutting metal tubes
This tube cutting machine allows you to effortless cut metal tubes with up to 12 mm in diameter. The fully-automatic cutting process takes place in a closed working chamber and can be viewed through a protection window. This makes it possible to use in a normal production environment without additional safety measures. The laser system is available with a laser power of 150 or 300 W. The welding process can be either controlled by touchscreen or by Software.
Areas Of Use:
This laser system is especially useful to cut metal tubes for the manufacture of sensors, in the precision industry and in the manufacture of medical-technical components.
ALmicro
The flexible precision engineer for filigree work pieces
A simple and inexpensive solution to perform contact weldings to very small compo-nents, such as thermocouple wires, with high process reliability. The observation objective is equipped with a 55x magnification. The diameter of the laser beam can be reduced very fine to 0.05 mm, thus ensuring that the materials to be welded are liquefied and connected only in a very small and defined area. Result: The thermal stress is minimized and the parts to be processed are not warped. The high laser pulse frequency of up to 50 Hz provides a quasi-CW-weld. To hold the work piece during the welding process, ALPHA LASER also offers a programmable rotat-ing axis and a micromanipulator. The device combination ALmicro + AL -Tmicro is an ideal tool environment for welding even smallest components. A recess in the bottom plate of the AL-Tmicro allows welding even very long work pieces.
Areas Of Use:
This laser system comes to use wherever filigree components are to be welded. It is used mainly by sensor manufacturers, for example to join thermocouple wires, and by manufacturers of electronic components or medical equipment.
ALS 100
The modern manual laser workstation
State of the art technology combined with an attractive design. The ALS 100 is a distinguished and individual laser device. This laser workstation is just as suitable for skill-demanding welding tasks as it is for industrial pro-duction of small batches. The large working chamber offers a very brightly illuminated working area, loaded via 2 side doors. The average power of 100 W makes quick pulsing rates possible (up to 25 Hz), even if high energy settings are used. Thus work can be done quickly and excellent welding results are achieved, through the homogenous amalgamation of the working materials.
Areas Of Use:
The ALS 100 is an optimum device for manufacture and repair of jewelry and dental prostheses, for welding of precision mechanical parts and medical-technical components, as well as for manufacture of sensors and electronic parts. One of its further areas of use is in mold building, deposit application to small molds.
AC 300 F
Laser Cutting System AC 300 F
With our compact laser cutting system AC 300 F you can cut sheets up to 3 mm in thickness automatically and accurately. Draw – cut – convert: The CAD-generated cutting paths can be cut directly – ideal for prototypes and small series. The optional nesting function shines especially in mass production. It provides optimized use of materials, preventing unnecessary waste of material.
With a small footprint of 1340 x 1180 mm, this cutting system offers a spacious work area of 500 x 500 mm. Plates of any length can be processed, since the AC 300 F offers a lead-through on the rear side.
AL-Rock
The Mobile Hardening Robot – For Laser Hardening and More
The AL- ROCK is the world’s first mobile robot for targeted laser hardening of metal surfaces. No more time-consuming dismounting of heavy components – Simply drive the laser with its self-propelled crawling chassis directly to the part to be hardened. On site, the flexible, wide sweeping robot arm easily reaches even challenging work pieces. In free 3D movements, the laser beam precisely follows even the most demanding three-dimensional work piece contours. The only thing the laser needs is free access to the work piece surface to be treated. Laser hardening results in an extremely fine-grained and tough structure, therefore the hardened material is extremely cracking resistant. With laser hardening, the same hardness results can be achieved as with conventional hardening processes. All common metals can be hardened, for example, tempered steels, structural steels, cold work steels and cast steel as well as various types of grey cast iron like graphite cast iron with lamellar or spheroidal graphite (with at least 80 % pearlite). And the AL ROCK can do even more – Upon request, you can also use the laser robot for laser welding.